9215

Controllers

9215 Nitriding and FNC Furnace Programmable Controller

Designation9215

Controls nitriding and ferritic nitrocarburising atmospheres, either as a simple H2%/DA% controller or as a full Kn, flow and temperature programmer with a customisable HMI.

  • 16 PID sets selected through recipe opcodes
  • Three PID sets per loop with defined temperature switch points
  • Thermocouple comparison with offset for T/C verification
  • Multiple alarms assigned to individual or shared relays
  • Band limits for every process variable
  • Guaranteed soak timer based on auxiliary load thermocouples
  • Remote setpoint for the third input
  • 300 recipes of 24 steps each
  • Flow control for N2, NH3, dissociated ammonia, CO2, endothermic gas and H2
  • Atmosphere measurement of oxygen and hydrogen
  • Automated back pressure control
  • Kn and %DA control
  • Automatic single stage and two stage processes
  • Precise compound layer control
  • Automated N2 purge
  • Pre-oxidation and post-oxidation
  • Fully programmable ramp and soak recipes
  • Video recorder with operator notes and removable storage
  • Control loopsThree-loop PID (temperature, atmosphere)
  • Analogue inputsThree
  • Analogue outputsExpandable
  • Digital inputsFour
  • Digital outputsEight relay outputs, expandable to 16 or 32

Opis

The 9215 is a multi-loop controller that provides complete PID control and recipe programming for nitriding and ferritic nitrocarburising (FNC) atmosphere furnaces. It can be used as a straightforward H2%/DA% controller or as a comprehensive nitriding potential (Kn), gas flow and temperature programmer with a customisable operator interface.

Independent control loops handle temperature, nitriding potential and carbon activity. Ethernet, RS485 Modbus and Allen-Bradley DF1 communications link the controller to temperature controllers, flow meters, PLCs and SCADA systems. Every system includes full recipe control and electronic data logging, so the process record is captured without a paper chart.

A video recorder function with operator notes and removable storage keeps the complete process history available for quality audits, and the built-in web server allows the furnace to be viewed from a networked PC.

Dane techniczne

Control loopsThree-loop PID (temperature, atmosphere)
Analogue inputsThree
Analogue outputsExpandable
Digital inputsFour
Digital outputsEight relay outputs, expandable to 16 or 32
Communication ports2 x RS232, 3 x RS485, Ethernet, Allen-Bradley DF1
Display3.5 in, 5.7 in or 12.1 in colour touchscreen
Data storageRemovable media, up to 948 months of data
Recipes300 recipes of 24 steps
Remote accessWeb browser view from a networked PC
MountingDIN rail or sub-panel
Power supply24 V DC

Applications

It works where the atmosphere decides the quality of the case

The probe measures and controls the carbon potential in controlled atmospheres, whatever the furnace design.

Furnace types

01Gas nitriding
02Ferritic nitrocarburising (FNC)
03Single stage and two stage nitriding processes
04Pre-oxidation and post-oxidation treatments

Enquiry

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Product9215 Nitriding and FNC Furnace Programmable Controller, 9215
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We will match the equipment to your process

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9215 Nitriding and FNC Furnace Programmable Controller