SuperGen z V-mix
SuperGen - Endothermic Generator Control System, fueled by V-Mix
Controls generator output and dew point through the V-Mix valve system, correcting the air to gas ratio automatically during operation.
SSi SuperGen
Endothermic gas generators
SuperGen Endothermic Gas Generator Control System
DesignationSSi SuperGen
Demand-based generator control that produces only the endothermic gas the connected furnaces actually call for, from 15 % to 100 % of maximum capacity.
- Reduce natural gas consumption by up to 80 %
- Lower carbon dioxide (CO₂) and NOx emissions
- Improve the quality and repeatability of the endothermic gas
- Monitor the total cost of endothermic gas production, including the gas or electric heating system
- Optimise maintenance intervals by recording retort pressure drop and free CH₄ % (optional)
- Controls generator temperature and dew point
- Flexible blower configurations simplify pipe installation
- Local display for setup and troubleshooting
- Flexible resizing, from the smallest to the largest blower replacement
- Simplified wiring using standard industrial circular connectors
- Local VFD minimises wiring and reduces electromagnetic interference
- Trim control for accurate dew point
- Clogged filter alarm
- Over and under drive capability to compensate for reaction gas lag
- Ratio table creation for varying gas demand
- Automatic sensor tare at start-up
- Control power110/220 VAC
- Gas typeNatural gas, propane
- CommunicationsModbus TCP, Modbus RTU
- Maximum gas pressure (pre-mix)5 psig / 350 mbar
- Minimum gas pressure (pre-mix)0.1 psig / 10 mbar
Opis
SuperGen is the third generation of controlled endothermic and exothermic gas production. Using the latest sensor technology, it continuously updates the flow curve database as the atmosphere and the condition of the catalyst change, which gives improved process control, increased turndown and a faster response to changes in gas demand.
The system lowers running costs by making sure the generator produces only the volume of gas demanded by the furnaces it feeds, while guaranteeing a permanent supply of stable, high quality endothermic gas from 15 % to 100 % of maximum capacity. Cleaner, drier and more stable carrier gas can shorten furnace cycle and recovery times, reduce reworked batches, improve process repeatability and product quality, and lower furnace maintenance costs.
Predictive maintenance of the catalyst and the retort shortens downtime and maintenance expenditure, because unnecessary maintenance intervals are eliminated and the retort and catalyst stay in service longer. A large, clear and easy to use interface gives operators, maintenance staff and management access to key real-time and historical data, which minimises operator error, while all safety metrics are continuously monitored, interlocked and alarmed.
Dane techniczne
| Control power | 110/220 VAC |
|---|---|
| Gas type | Natural gas, propane |
| Communications | Modbus TCP, Modbus RTU |
| Maximum gas pressure (pre-mix) | 5 psig / 350 mbar |
| Minimum gas pressure (pre-mix) | 0.1 psig / 10 mbar |
| Turndown ratio | 10:1 |
| Max. operating temperature | 122 °F / 50 °C |
| Endothermic gas capacity | 700–13,500 scfh / 19.82–382.32 m³/h |
| V-Mix power | 230/460 VAC |
Applications
It works where the atmosphere decides the quality of the case
The probe measures and controls the carbon potential in controlled atmospheres, whatever the furnace design.
Furnace types
01Endothermic gas generators
02Carrier gas supply for carburising and carbonitriding lines
03Retrofit and modernisation of existing generators
04Exothermic gas production
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From the same group
Whole groupSSi sterowanie punktem rosy i CO2
Dew Point and CO₂ Measurement and Control Systems
Measures the dew point or the CO₂ content of the generator atmosphere and, in the control version, trims the air supply automatically to hold the set value.