MZA6010

Analysers and meters

Fixed Multi-Zone Three Gas (CO, CO2, CH4) Gas Analyser MZA6010

DesignationMZA6010

Fixed multi-gas analyser that samples up to eight furnace zones from one sensor and continuously measures CO, CO2 and CH4.

  • Analysis of up to 8 zones from a single sensor, with zone specific communications, inputs and outputs
  • Accurate carbon potential (%C) measurement derived from the gas composition read by the infrared sensor
  • Optional hydrogen cell for FNC and nitriding calculations
  • Pump inhibition and sample line protection through continuous monitoring of probe mV and furnace temperature
  • Easy user calibration of zero and span, plus integrated automatic calibration
  • Configurable auto adjustment mode that replaces manual correction factor adjustment
  • Construction suitable for aggressive atmospheres such as ammonia
  • High resolution touch screen with on-screen chart recorder and data logger
  • Analogue inputs and outputs for pump inhibition and retransmission of readings to PLC or SCADA
  • Session recording with customisable user names and equipment settings
  • Multilingual menus
  • XGA Viewer PC software with real-time graphical display, data download, CSV export and backup
  • Zones analysedUp to 8 from a single sensor
  • CO (carbon monoxide) range0 – 100 %
  • CO2 (carbon dioxide) range0 – 2.0 % (optional 0 – 20.0 %)
  • CH4 (methane) range0 – 100 %
  • Carbon potential %C0.1 – 2.00 %

Opis

The MZA6010 is a fixed multi-gas analyser designed to sample several zones or several furnaces with a single instrument. It continuously measures carbon monoxide (CO), carbon dioxide (CO2), methane (CH4) and, as an option, hydrogen (H2), and combines the readings with furnace temperature to calculate carbon potential (%C).

Up to eight zones are analysed from one sensor, each with its own communications, inputs and outputs. The system is quick to install and delivers the benefits of continuous gas analysis from multiple sources far more cost-effectively than fitting a separate analyser to every zone or furnace. A constant flow of atmosphere is maintained through the whole sampling system, which prevents soot and condensate from building up in the sample lines.

Continuous monitoring improves process repeatability and creates predictive maintenance parameters: alarms on deviating or rising CO, CO2 and CH4 values give advance warning of sooting, cracked radiant tubes and water or air leaks. A custom-engineered, air-conditioned cabinet version is available.

Dane techniczne

Zones analysedUp to 8 from a single sensor
CO (carbon monoxide) range0 – 100 %
CO2 (carbon dioxide) range0 – 2.0 % (optional 0 – 20.0 %)
CH4 (methane) range0 – 100 %
Carbon potential %C0.1 – 2.00 %
Measurement method CO, CO2, CH4Non-dispersive infrared (NDIR)
Measurement method O2Electrochemical
Sampling methodExtraction by internal pump
Accuracy± 1 % of full scale
Factory calibration intervalAnnual
Flow meterAnalogue and electronic
Power supply90 to 230 VAC, 50 to 60 Hz, 60 W
CommunicationsEthernet, USB(A), USB(B), RS485 Modbus
Data loggingContinuous, automatic
Data storageInternal memory and XGA Viewer software (included)
Operating temperature0 to 60 °C
H2 (hydrogen) range, optional0 – 100 %
Measurement method H2Thermal conductivity
External dimensionsApprox. 16" H x 20" L x 8" D
WeightApprox. 28 lbs (13 kg)

Applications

It works where the atmosphere decides the quality of the case

The probe measures and controls the carbon potential in controlled atmospheres, whatever the furnace design.

Furnace types

01Sealed quench and batch furnaces
02Pit furnaces
03Belt furnaces
04Muffle furnaces
05Continuous and pusher furnaces
06Endothermic gas generators
07Carburising and carbonitriding
08Hardening and neutral hardening

Enquiry

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ProductFixed Multi-Zone Three Gas (CO, CO2, CH4) Gas Analyser MZA6010, MZA6010
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1 / 5Fixed Multi-Zone Three Gas (CO, CO2, CH4) Gas Analyser MZA6010
Fixed Multi-Zone Three Gas (CO, CO2, CH4) Gas Analyser MZA6010